PRODUCTS





PLAIN COPPER CONDUCTOR, PVC INSULATED AND SHEATHED 650/1100 V,MULTICORE FLEXIBLE CABLES AS PER IS:694/1990 WITH ISI MARK
 
Area in
Sq. Mm
Conductor
Construction No/Dia.
Cond. Dia
in mm
Max. DC
Resistance
Ohm/Km
At 20°C
Insulation
Thickness in Nominal mm
Cables Dia mm Sheath thickness
in mm nominal
Overall Diameter
in mm approx.
Current Rating
Amp.
 
2Core 3Core 4Core 2Core 3Core 4Core * This size can be supplied in 48/0.2 construction.

**This size can be supplied in 80/0.2 construction
0.50 16/0.20 0.94 39.00 0.60 2.20 0.90 0.90 0.90 6.20 6.60 7.20 4
0.50 16/0.20 0.94 39.00 0.60 2.20 0.90 0.90 0.90 6.20 6.60 7.20 4
1.00 32/0.20 1.34 19.50 0.60 2.60 0.90 0.90 090 7.00 7.50 8.10 11
1.50 *30/0.25 1.64 13.30 0.60 2.90 0.90 0.90 1.00 7.60 8.10 9.00 14
2.50 **50/0.25 2.08 7.98 0.70 3.50 1.00 1.00 1.00 9.00 9.60 10.50 19
4.00 56/0.30 2.61 4.95 0.80 4.30 1.00 1.00 1.00 10.60 11.30 12.40 26
 
PLAIN COPPER CONDUCTOR, PVC INSULATED AND SHEATHED 650/1100 V, MULTICORE FLEXIBLE CABLES
 
Area in
Sq. Mm
Conductor
Construction No/Dia.
Cond. Dia
in mm
Max. DC
Resistance
Ohm/Km
Insulation
Thickness in Nominal
At 20 °C
Core Dia mm Sheath thickness
in mm nominal
Overall Diameter
in mm approx.
Current Rating
Amp.
 
2Core 3Core 4Core 2Core 3Core 4Core * This size can be supplied in 48/0.2 construction.

**This size can be supplied in 80/0.2 construction
6 84/0.3 3.50 3.30 0.80 5.10 1.15 1.15 1.40 12.60 13.40 15.20 33
10 140/0.3 4.60 1.91 1.00 6.60 1.40 1.40 1.40 16.00 17.00 18.80 45
16 126/0.4 6.00 1.21 1.00 8.00 1.40 1.40 1.40 18.80 20.10 22.20 60
25 196/0.4 7.60 0.780 1.20 10.00 2.00 2.00 2.00 24.00 25.60 28.20 75
35 276/0.4 8.70 0.554 1.20 11.10 2.00 2.00 2.00 26.30 28.00 31.00 95
50 396/0.4 10.60 0.386 1.40 13.40 2.00 2.00 2.00 30.90 33.00 36.50 125
70 360/0.5 12.30 0.372 1.40 15.10 2.00 2.20 2.40 34.20 37.00 41.00 170
95 485/0.5 14.70 0.206 1.60 17.90 2.20 2.40 2.40 40.20 43.50 47.80 210
 
PLAIN COPPER CONDUCTOR, PVC INSULATED UNSHEATHED 650/1100 V, SINGLE CORE CABLES FOR PANEL BOARD WIRING AS PER IS:694/1990 WITH ISI MARK (UP TO 50 SQ. MM)
 
Area in
Sq. Mm
Conductor
Construction in General
Cond. Dia
in mm
Max. DC
Resistance
Ohm/Km
At 20°C
Insulation
Thickness in mm Nominal
Cables Dia (Approx.) Current Rating in Amp. Area in sq. mm Conductor
Construction in General
Cond. Dia in mm MAX DC
Resistance Ohm/Km
At 20°C
Insulation Thickness in mm Nominal Cables Dia (Approx.) Current Rating in Amp.
0.50 16/0.20 0.94 39.00 0.60 2.20 4 70 360/0.50 12.30 0.272 1.6 15.5 170
0.75 24/0.20 1.20 26.00 0.60 2.50 7 95 485/0.50 14.70 0.206 1.8 18.5 210
1.00 32/0.20 1.34 19.50 0.60 2.60 11 120 608/0.50 16.70 0.161 2.0 20.9 235
1.50 *30/0.25 1.64 13.30 0.60 2.90 14 150 750/0.50 18.30 0.129 2.0 22.5 295
2.50 **50/0.25 2.08 7.98 0.70 3.50 19 185 925/0.50 20.00 0.106 2.2 24.6 330
4.00 56/0.30 2.61 4.95 0.80 4.30 26 240 1221/0.50 23.00 0.0801 2.2 27.6 400
6.00 84/0.30 3.50 3.300 0.80 5.30 33 300 1527/0.50 27.20 0.0641 2.4 32.2 475
10.00 140/0.30 4.60 1.910 1.00 6.70 45 400 2036/0.50 30.50 0.0486 2.6 35.7 550
16.00 126/0.40 6.00 1.210 1.00 8.20 60 500 2540/0.5 32.00 0.0384 2.8 38.0 635
25.00 196/0.40 7.60 0.780 1.20 10.00 75 630 3200/0.5 39.00 0.0287 3.0 45.5 725
35.00 276/0.40 8.70 0.554 1.20 11.3 95 800 4100/0.5 44.00 0.0224 3.4 51.0 840
50.00 396/0.40 10.60 0.386 1.40 13.5 125 1000 5100/0.5 46.00 0.0178 3.4 53.0 950
NOTE : Cable above 50 Sq. mm are not covered by IS:694. But are as per IS-2465
This size can be supplied in 48/0.2 construction.** This size can be supplied in 80/0.2 construction
ABOVE DATA IS INDICATIVE AND MAY BE REVISED WITHOUT PRIOR INFORMATION
 
MULTICORE ROUND FLEXIBLE CABLE (6 CORES TO 30 CORES)GENERALLY AS PER IS : 694/1990
 
Area Sq. MM 0.50 0.75 1.00 1.50 2.50 4.00
General Construction no./dia 16/0.2 24/0.2 32/0.2 *30/0.25 **50/0.25 56/0.3
Conductor Dia in MM 0.94 1.20 1.34 1.64 2.08 2.61
Avg. Insu. thickness in MM 0.60 0.60 0.60 0.60 0.70 0.80
Core Dia in MM 2.20 2.50 2.60 2.90 3.50 4.30
No.of Cores
6. Avg. Sheath thickness MM 0.90 1.00 1.00 1.00 1.10 1.20
App. Overall Dia MM 8.50 9.50 9.80 10.70 12.70 15.30
7. Avg. Sheath thickness MM 0.90 1.00 1.00 1.00 1.10 1.20
App. Overall Dia MM 8.50 9.50 9.80 10.70 12.70 15.30
8. Avg. Sheath thickness MM 1.00 1.00 1.00 1.10 1.20 1.30
App. Overall Dia MM 9.30 10.40 10.70 11.90 14.10 16.90
10. Avg. Sheath thickness MM 1.00 1.10 1.10 1.10 1.30 1.40
App. Overall Dia MM 10.80 12.20 12.60 13.80 16.60 20.00
12. Avg. Sheath thickness MM 1.00 1.10
1.10 1.10 1.30 1.40
App. Overall Dia MM 11.20 12.60 13.00 14.30 17.20 20.70
14. Avg. Sheath thickness MM 1.10 1.10 1.10 1.20 1.30 1.40
App. Overall Dia MM 12.00 13.30 13.70 15.20 18.10 21.80
16. Avg. Sheath thickness MM 1.10 1.20 1.20 1.20 1.40 1.50
App. Overall Dia MM 12.60 14.20 14.60 16.00 19.30 23.20
19. Avg. Sheath thickness MM 1.10 1.20
1.30 1.30 1.40 1.50
App. Overall Dia MM 13.20 14.90 15.60 17.10 20.30 24.50
24. Avg. Sheath thickness MM 1.20 1.30
1.30 1.40 1.40 1.50
App. Overall Dia MM 15.60 17.60 18.20 20.20 23.80 28.80
30. Avg. Sheath thickness MM 1.30 1.30
1.30 1.40 1.40 1.50
App. Overall Dia MM 16.80 18.70 19.30 21.50 25.70 30.60
  Max. Conductor Resistance in
 OHm/Km at 20°C.
39.00 26.00
19.50 13.30 7.98 4.95
Recommended Current Rating in AMP 4 7 11 14 19 26
THE ABOVE DATA IS INDICATIVE AND MAY BE REVISED WITHOUT PRIOR INFORMATION. SHILPI  WILL NOT BE LIABLE FOR ANY DAMAGES ARISING OUT OF INCORRECT APPLICATION

* This size can be supplied in 48/0.2 construction.
**This size can be supplied in 80/0.2 construction.
 
TYPICAL EXAMPLES OF DESIGN & CONSTRUCTION AS PER IS 1554
 

Power Cable
Steel strip, armoured

Power Cable
Steel strip, armoured


Conductor :
EC Grade
Aluminium
Insulation :
PVC type
A or C
Inner Sheath :
PVC type
ST1 or ST2
Armour :
Galvanised
Steel strip
Outer Sheath :
PVC type
ST1 or ST2
For dimensional
details please
see Tables I to V
IS Specification


8130


5831


5831


3975


5831
Conductor :
High conductivity, Electrolytic
Grade Copper
Insulation :
PVC type
A or C

Inner Sheath :

PVC type
ST1 or ST2

Armour :

Galvanised
Steel strip

Outer Sheath :

PVC type
ST1 or ST2
For dimensional
details please
see Tables VII to VIII



CLASSIFICATION OF PVC COMPOUND
 
Type

A
C
ST1
ST2
Application

Insulation
Insulation
Sheath
Sheath
Max. Conductor
Temperature
700C
850C
700C
900C
CORE IDENTIFICATION
For Power cables and Control cables upto 5 cores, the cores are identified by different colours as per
IS 1554 :
Single core : Red, Black, Yellow or Blue
2 core : Red and Black
3 core : Red, Yellow and Blue
3 ½ core : Red, Yellow, Blue, and reduced neutral core in Black
4 core : Red, Yellow, Blue and Black
5 core : Red, Yellow, Blue, Black and Grey
Where the number of cores exceed 5, two adjacent cores are blue for reference and yellow for direction
in each layer. The remaining cores in each layer are grey.
On specific request we can also provide core numbering for Control cables.
 
PRODUCT CODE
As per IS 1554 / Part - I / 1988, the product is coded by alphabets :
Aluminium Conductor
(No abbreviations are used for copper.)
PVC insulation
Steel round wire armour
Steel strip armour
Steel double round wire armour
Steel double strip armour
PVC outer sheath
Al wire armour
This product code is stenciled on the surface of the drum flange.
Note : Conductor construction classified as:
re : single strand
rm : multi-stranded circular
sm : sector shaped



A

Y
W
F
WW
FF
Y
AW

 
CURRENT RATINGS
 
The current ratings given in Tables I to VIII are based on normal conditions of installation described below :

1. Maximum Conductor Temperature
2. Thermal Resistivity of Soil
3. Thermal Resistivity of PVC
4. Ground Temperature
5. Ambient air temperature
6. Depth of laying (to the highest point of cable Laid direct in the ground)
70℃ for GPPVC Insulation & 85℃ for HRPVC Insulation
150℃ cm/W
650℃ cm/ W
30℃
40℃
75 cms

Cables shall only be operated at their full rating if the minimum current at which circuit protection is designed to operate does not exceed 1.5 times (in the case of cables in air or in ducts) or 1.3 times (in the case of cables laid direct in the ground) the values tabulated, in tables I to VIII.

 
Note :
For cables in air, no reduction in current rating is necessary provided that
  1. The horizontal clearance between circuits is:
    (a) not less than six times the overall diameter of an individual cable, and (b) not less than the overall width of an individual circuit, except that the horizontal clearance need not in any case exceed 150 mm.
  2. The vertical clearance between circuits is not less than 150 mm.
  3. If the number of circuits exceeds 4, they are installed in a horizontal plane.
    However, for installation conditions other than above, current rating factors incorporated in IS 3961 Part II may please be applied.
    The following points should be taken into consideration before selecting any particular size & type of cable:
  1. The system of power & voltage source where the cables are being used.
  2. Conditions of installation at site.
  3. Current carrying capacity of cable.
  4. Voltage drop of the cable.
  5. Short circuit capacity of cable.
  6. Availability of the selected size of cable.
Short Circuit Rating in ka for One Second duration
Area of
Conductor
Sq. Mm
Aluminium Conductor Copper Conductor
PVC HRPVC PVC HRPVC
        0.153
2.5 0.1878 0.162 0.283 0.255
        0.406
6.0 0.4507 0.389 0.679 0.612
        1.020
16.0 1.200 1.087 1.810 1.632
        2.550
35.0 2.620 2.270 3.960 3.570
        5.100
70.0 5.250 4.540 7.920 7.140
        9.690
120.0 9.000 7.784 13.580 13.340
        15.300
185.0 13.890 12.000 20.940 18.870
        24.480
300.0 22.530 19.460 33.960 30.600
        40.800
500.0 37.560 32.430 56.600 51.000
        64.250
Formula for calculating the
Short Circuit for other durations


Where……..
I1 = Short Circuit Current for one second.
It = Short Circuit Current for t seconds.
t = Duration in seconds.

Maximum Conductor temperature during
Short Circuit is 1600C for both PVC and
HRPVC Cables.