| PLAIN COPPER CONDUCTOR, PVC INSULATED AND SHEATHED 650/1100 V,MULTICORE FLEXIBLE CABLES AS PER IS:694/1990 WITH ISI MARK |
| |
Area in Sq. Mm |
Conductor Construction No/Dia. |
Cond. Dia in mm |
Max. DC Resistance Ohm/Km At 20°C |
Insulation Thickness in Nominal mm |
Cables Dia mm |
Sheath thickness in mm nominal |
Overall Diameter in mm approx. |
Current Rating Amp. |
|
| 2Core |
3Core |
4Core |
2Core |
3Core |
4Core |
* This size can be supplied in 48/0.2 construction.
**This size can be supplied in 80/0.2 construction |
| 0.50 |
16/0.20 |
0.94 |
39.00 |
0.60 |
2.20 |
0.90 |
0.90 |
0.90 |
6.20 |
6.60 |
7.20 |
4 |
| 0.50 |
16/0.20 |
0.94 |
39.00 |
0.60 |
2.20 |
0.90 |
0.90 |
0.90 |
6.20 |
6.60 |
7.20 |
4 |
| 1.00 |
32/0.20 |
1.34 |
19.50 |
0.60 |
2.60 |
0.90 |
0.90 |
090 |
7.00 |
7.50 |
8.10 |
11 |
| 1.50 |
*30/0.25 |
1.64 |
13.30 |
0.60 |
2.90 |
0.90 |
0.90 |
1.00 |
7.60 |
8.10 |
9.00 |
14 |
| 2.50 |
**50/0.25 |
2.08 |
7.98 |
0.70 |
3.50 |
1.00 |
1.00 |
1.00 |
9.00 |
9.60 |
10.50 |
19 |
| 4.00 |
56/0.30 |
2.61 |
4.95 |
0.80 |
4.30 |
1.00 |
1.00 |
1.00 |
10.60 |
11.30 |
12.40 |
26 |
|
| |
| PLAIN COPPER CONDUCTOR, PVC INSULATED AND SHEATHED 650/1100 V, MULTICORE FLEXIBLE CABLES |
| |
Area in Sq. Mm |
Conductor Construction No/Dia. |
Cond. Dia in mm |
Max. DC Resistance Ohm/Km
|
Insulation Thickness in Nominal At 20 °C |
Core Dia mm |
Sheath thickness in mm nominal |
Overall Diameter in mm approx. |
Current Rating Amp. |
|
| 2Core |
3Core |
4Core |
2Core |
3Core |
4Core |
* This size can be supplied in 48/0.2 construction.
**This size can be supplied in 80/0.2 construction |
| 6 |
84/0.3 |
3.50 |
3.30 |
0.80 |
5.10 |
1.15 |
1.15 |
1.40 |
12.60 |
13.40 |
15.20 |
33 |
| 10 |
140/0.3 |
4.60 |
1.91 |
1.00 |
6.60 |
1.40 |
1.40 |
1.40 |
16.00 |
17.00 |
18.80 |
45 |
| 16 |
126/0.4 |
6.00 |
1.21 |
1.00 |
8.00 |
1.40 |
1.40 |
1.40 |
18.80 |
20.10 |
22.20 |
60 |
| 25 |
196/0.4 |
7.60 |
0.780 |
1.20 |
10.00 |
2.00 |
2.00 |
2.00 |
24.00 |
25.60 |
28.20 |
75 |
| 35 |
276/0.4 |
8.70 |
0.554 |
1.20 |
11.10 |
2.00 |
2.00 |
2.00 |
26.30 |
28.00 |
31.00 |
95 |
| 50 |
396/0.4 |
10.60 |
0.386 |
1.40 |
13.40 |
2.00 |
2.00 |
2.00 |
30.90 |
33.00 |
36.50 |
125 |
| 70 |
360/0.5 |
12.30 |
0.372 |
1.40 |
15.10 |
2.00 |
2.20 |
2.40 |
34.20 |
37.00 |
41.00 |
170 |
| 95 |
485/0.5 |
14.70 |
0.206 |
1.60 |
17.90 |
2.20 |
2.40 |
2.40 |
40.20 |
43.50 |
47.80 |
210 |
|
|
| |
| PLAIN COPPER CONDUCTOR, PVC INSULATED UNSHEATHED 650/1100 V, SINGLE CORE CABLES FOR PANEL BOARD WIRING AS PER IS:694/1990 WITH ISI MARK (UP TO 50 SQ. MM) |
| |
Area in Sq. Mm |
Conductor Construction in General |
Cond. Dia in mm |
Max. DC Resistance Ohm/Km At 20°C |
Insulation Thickness in mm Nominal |
Cables Dia (Approx.) |
Current Rating in Amp. |
Area in sq. mm |
Conductor Construction in General |
Cond. Dia in mm |
MAX DC Resistance Ohm/Km At 20°C |
Insulation Thickness in mm Nominal |
Cables Dia (Approx.) |
Current Rating in Amp. |
| 0.50 |
16/0.20 |
0.94 |
39.00 |
0.60 |
2.20 |
4 |
70 |
360/0.50 |
12.30 |
0.272 |
1.6 |
15.5 |
170 |
| 0.75 |
24/0.20 |
1.20 |
26.00 |
0.60 |
2.50 |
7 |
95 |
485/0.50 |
14.70 |
0.206 |
1.8 |
18.5 |
210 |
| 1.00 |
32/0.20 |
1.34 |
19.50 |
0.60 |
2.60 |
11 |
120 |
608/0.50 |
16.70 |
0.161 |
2.0 |
20.9 |
235 |
| 1.50 |
*30/0.25 |
1.64 |
13.30 |
0.60 |
2.90 |
14 |
150 |
750/0.50 |
18.30 |
0.129 |
2.0 |
22.5 |
295 |
| 2.50 |
**50/0.25 |
2.08 |
7.98 |
0.70 |
3.50 |
19 |
185 |
925/0.50 |
20.00 |
0.106 |
2.2 |
24.6 |
330 |
| 4.00 |
56/0.30 |
2.61 |
4.95 |
0.80 |
4.30 |
26 |
240 |
1221/0.50 |
23.00 |
0.0801 |
2.2 |
27.6 |
400 |
| 6.00 |
84/0.30 |
3.50 |
3.300 |
0.80 |
5.30 |
33 |
300 |
1527/0.50 |
27.20 |
0.0641 |
2.4 |
32.2 |
475 |
| 10.00 |
140/0.30 |
4.60 |
1.910 |
1.00 |
6.70 |
45 |
400 |
2036/0.50 |
30.50 |
0.0486 |
2.6 |
35.7 |
550 |
| 16.00 |
126/0.40 |
6.00 |
1.210 |
1.00 |
8.20 |
60 |
500 |
2540/0.5 |
32.00 |
0.0384 |
2.8 |
38.0 |
635 |
| 25.00 |
196/0.40 |
7.60 |
0.780 |
1.20 |
10.00 |
75 |
630 |
3200/0.5 |
39.00 |
0.0287 |
3.0 |
45.5 |
725 |
| 35.00 |
276/0.40 |
8.70 |
0.554 |
1.20 |
11.3 |
95 |
800 |
4100/0.5 |
44.00 |
0.0224 |
3.4 |
51.0 |
840 |
| 50.00 |
396/0.40 |
10.60 |
0.386 |
1.40 |
13.5 |
125 |
1000 |
5100/0.5 |
46.00 |
0.0178 |
3.4 |
53.0 |
950 |
NOTE : Cable above 50 Sq. mm are not covered by IS:694. But are as per IS-2465
This size can be supplied in 48/0.2 construction.** This size can be supplied in 80/0.2 construction |
| ABOVE DATA IS INDICATIVE AND MAY BE REVISED WITHOUT PRIOR INFORMATION |
|
| |
| MULTICORE ROUND FLEXIBLE CABLE (6 CORES TO 30 CORES)GENERALLY AS PER IS : 694/1990 |
| |
| Area Sq. MM |
0.50 |
0.75 |
1.00 |
1.50 |
2.50 |
4.00 |
| General Construction no./dia |
16/0.2 |
24/0.2 |
32/0.2 |
*30/0.25 |
**50/0.25 |
56/0.3 |
| Conductor Dia in MM |
0.94 |
1.20 |
1.34 |
1.64 |
2.08 |
2.61 |
| Avg. Insu. thickness in MM |
0.60 |
0.60 |
0.60 |
0.60 |
0.70 |
0.80 |
| Core Dia in MM |
2.20 |
2.50 |
2.60 |
2.90 |
3.50 |
4.30 |
| No.of Cores |
| 6. |
Avg. Sheath thickness MM |
0.90 |
1.00 |
1.00 |
1.00 |
1.10 |
1.20 |
| App. Overall Dia MM |
8.50 |
9.50 |
9.80 |
10.70 |
12.70 |
15.30 |
| 7. |
Avg. Sheath thickness MM |
0.90 |
1.00 |
1.00 |
1.00 |
1.10 |
1.20 |
| App. Overall Dia MM |
8.50 |
9.50 |
9.80 |
10.70 |
12.70 |
15.30 |
| 8. |
Avg. Sheath thickness MM |
1.00 |
1.00 |
1.00 |
1.10 |
1.20 |
1.30 |
| App. Overall Dia MM |
9.30 |
10.40 |
10.70 |
11.90 |
14.10 |
16.90 |
| 10. |
Avg. Sheath thickness MM |
1.00 |
1.10 |
1.10 |
1.10 |
1.30 |
1.40 |
| App. Overall Dia MM |
10.80 |
12.20 |
12.60 |
13.80 |
16.60 |
20.00 |
| 12. |
Avg. Sheath thickness MM |
1.00 |
1.10
|
1.10 |
1.10 |
1.30 |
1.40 |
| App. Overall Dia MM |
11.20 |
12.60 |
13.00 |
14.30 |
17.20 |
20.70 |
| 14. |
Avg. Sheath thickness MM |
1.10 |
1.10 |
1.10 |
1.20 |
1.30 |
1.40 |
| App. Overall Dia MM |
12.00 |
13.30 |
13.70 |
15.20 |
18.10 |
21.80 |
| 16. |
Avg. Sheath thickness MM |
1.10 |
1.20 |
1.20 |
1.20 |
1.40 |
1.50 |
| App. Overall Dia MM |
12.60 |
14.20 |
14.60 |
16.00 |
19.30 |
23.20 |
| 19. |
Avg. Sheath thickness MM |
1.10 |
1.20
|
1.30 |
1.30 |
1.40 |
1.50 |
| App. Overall Dia MM |
13.20 |
14.90 |
15.60 |
17.10 |
20.30 |
24.50 |
| 24. |
Avg. Sheath thickness MM |
1.20 |
1.30
|
1.30 |
1.40 |
1.40 |
1.50 |
| App. Overall Dia MM |
15.60 |
17.60 |
18.20 |
20.20 |
23.80 |
28.80 |
| 30. |
Avg. Sheath thickness MM |
1.30 |
1.30
|
1.30 |
1.40 |
1.40 |
1.50 |
| App. Overall Dia MM |
16.80 |
18.70 |
19.30 |
21.50 |
25.70 |
30.60 |
| |
Max. Conductor Resistance in OHm/Km at 20°C. |
39.00 |
26.00
|
19.50 |
13.30 |
7.98 |
4.95 |
|
|
|
|
|
|
|
|
| Recommended Current Rating in AMP |
4 |
7 |
11 |
14 |
19 |
26 |
THE ABOVE DATA IS INDICATIVE AND MAY BE REVISED WITHOUT PRIOR INFORMATION. SHILPI WILL NOT BE LIABLE FOR ANY DAMAGES ARISING OUT OF INCORRECT APPLICATION
|
* This size can be supplied in 48/0.2 construction. **This size can be supplied in 80/0.2 construction. |
|
| |
| TYPICAL EXAMPLES OF DESIGN & CONSTRUCTION AS PER IS 1554 |
| |
Power Cable Steel strip, armoured
Power Cable Steel strip, armoured
 |
Conductor : EC Grade Aluminium Insulation : PVC type A or C Inner Sheath : PVC type ST1 or ST2 Armour : Galvanised Steel strip Outer Sheath : PVC type ST1 or ST2 For dimensional details please see Tables I to V | IS Specification
8130
5831
5831
3975
5831 |
Conductor : High conductivity, Electrolytic Grade Copper Insulation : PVC type A or C
Inner Sheath : PVC type ST1 or ST2
Armour : Galvanised Steel strip
Outer Sheath : PVC type ST1 or ST2 For dimensional details please see Tables VII to VIII | 
|
|
| CLASSIFICATION OF PVC COMPOUND |
| |
 |
Type
A C ST1 ST2 |
Application
Insulation Insulation Sheath Sheath |
Max. Conductor Temperature 700C 850C 700C 900C |
 |
|
| CORE IDENTIFICATION |
For Power cables and Control cables upto 5 cores, the cores are identified by different colours as per IS 1554 : Single core : Red, Black, Yellow or Blue 2 core : Red and Black 3 core : Red, Yellow and Blue 3 ½ core : Red, Yellow, Blue, and reduced neutral core in Black 4 core : Red, Yellow, Blue and Black 5 core : Red, Yellow, Blue, Black and Grey Where the number of cores exceed 5, two adjacent cores are blue for reference and yellow for direction in each layer. The remaining cores in each layer are grey. On specific request we can also provide core numbering for Control cables. |
|
| |
| PRODUCT CODE |
As per IS 1554 / Part - I / 1988, the product is coded by alphabets : Aluminium Conductor (No abbreviations are used for copper.) PVC insulation Steel round wire armour Steel strip armour Steel double round wire armour Steel double strip armour PVC outer sheath Al wire armour This product code is stenciled on the surface of the drum flange. Note : Conductor construction classified as: re : single strand rm : multi-stranded circular sm : sector shaped |
A
Y W F WW FF Y AW
|
|
|
| |
| CURRENT RATINGS |
| |
The current ratings given in Tables I to VIII are based on normal conditions of installation described below :
|
1. Maximum Conductor Temperature 2. Thermal Resistivity of Soil 3. Thermal Resistivity of PVC 4. Ground Temperature 5. Ambient air temperature 6. Depth of laying (to the highest point of cable Laid direct in the ground) |
70℃ for GPPVC Insulation & 85℃ for HRPVC Insulation 150℃ cm/W 650℃ cm/ W 30℃ 40℃ 75 cms |
Cables shall only be operated at their full rating if the minimum current at which circuit protection is designed to operate does not exceed 1.5 times (in the case of cables in air or in ducts) or 1.3 times (in the case of cables laid direct in the ground) the values tabulated, in tables I to VIII.
|
|
| |
Note :
For cables in air, no reduction in current rating is necessary provided that
- The horizontal clearance between circuits is:
(a) not less than six times the overall diameter of an individual cable, and (b) not less than the overall width of an individual circuit, except that the horizontal clearance need not in any case exceed 150 mm.
- The vertical clearance between circuits is not less than 150 mm.
- If the number of circuits exceeds 4, they are installed in a horizontal plane.
However, for installation conditions other than above, current rating factors incorporated in IS 3961 Part II may please be applied.
The following points should be taken into consideration before selecting any particular size & type of cable:
- The system of power & voltage source where the cables are being used.
- Conditions of installation at site.
- Current carrying capacity of cable.
- Voltage drop of the cable.
- Short circuit capacity of cable.
- Availability of the selected size of cable.
| Short Circuit Rating in ka for One Second duration |
|
Area of Conductor Sq. Mm |
Aluminium Conductor |
Copper Conductor |
| PVC |
HRPVC |
PVC |
HRPVC |
| |
|
|
|
0.153 |
| 2.5 |
0.1878 |
0.162 |
0.283 |
0.255 |
| |
|
|
|
0.406 |
| 6.0 |
0.4507 |
0.389 |
0.679 |
0.612 |
| |
|
|
|
1.020 |
| 16.0 |
1.200 |
1.087 |
1.810 |
1.632 |
| |
|
|
|
2.550 |
| 35.0 |
2.620 |
2.270 |
3.960 |
3.570 |
| |
|
|
|
5.100 |
| 70.0 |
5.250 |
4.540 |
7.920 |
7.140 |
| |
|
|
|
9.690 |
| 120.0 |
9.000 |
7.784 |
13.580 |
13.340 |
| |
|
|
|
15.300 |
| 185.0 |
13.890 |
12.000 |
20.940 |
18.870 |
| |
|
|
|
24.480 |
| 300.0 |
22.530 |
19.460 |
33.960 |
30.600 |
| |
|
|
|
40.800 |
| 500.0 |
37.560 |
32.430 |
56.600 |
51.000 |
| |
|
|
|
64.250 |
|
Formula for calculating the
Short Circuit for other durations |
 Where…….. I1 = Short Circuit Current for one second. It = Short Circuit Current for t seconds. t = Duration in seconds.
Maximum Conductor temperature during Short Circuit is 1600C for both PVC and HRPVC Cables. |
|